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2023-2024

Modification of Photo-resist Stripping Machine for High-thickness Photo-resist (6x the original thickness)

  • Pioneered the introduction of a high-thickness photo-resist stripping process, capable of removing photo-resist up to six times thicker than the original, by implementing a Stop & Go conveyor system—marking its first application in industry mass production—saving $2.6M in dedicated equipment costs

2023-2024

Reliability and Yield Improvement of FC-BGA using FR4

  • Identified moisture absorption as the root cause of delamination between the copper-dielectric surface and introduced a baking process along with circuit design optimization, reducing delamination rates from 50% to 0%

  • Introduced a friction-minimizing system to reduce defect rates caused by damage during processing due to high thickness, improving the final yield from 5% to 30%

2024

Etching Process Development for Enhanced Removability of Copper Line Top Burr 

  • Developed a dedicated etching process by researching optimal etchants to remove copper burrs caused by substrate grinding, improving photo-resist stripping effectiveness

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2022

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Yield Improvement for Tape Type Substrates

  • Developed a pre-treatment process to prevent unnecessary etching interference by researching the correlation between azole-based inhibitors and short defect rates, achieving a 30% improvement in defect rate

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